A plasticiser is a substance which when added to a material, usually a plastic, produces a product which is flexible, resilient and easier to handle. Since the dawn of civilisation, water has been used to plasticise clay for the production of pottery and clay tablets. Also, lime has been used to promote the easier working of cements. Other early examples of plasticisers include the oils to plasticise pitch for caulking prehistoric boats and neatsfoot oil and sperm oil to soften leather.
In modern applications plasticisers are produced by reacting an alcohol (such as methanol or ethanol) with an acid such as phthalic anhydride, adipic acid, etc…These plasticisers must satisfy more demanding technical and economic requirements which are best met by esters such as phthalates, adipates, trimellitates, etc... Phthalates, due to their technical performance, versatility and cost effectiveness, are the most widely used
Phthalates are a group of colourless, odourless liquids which are used as plasticisers (or softeners). They are produced by the simple reaction of alcohols with phthalic anhydride and the elimination of water. Both alcohols and phthalic anhydride are well known substances derived from petroleum, which have been in use for a long time. Phthalates have very low volatility, do not readily dissolve in water and are not persistent in the environment. Their principal use is to soften polyvinyl chloride (PVC), also known as vinyl. Plasticised PVC is used in a wide range of durable applications such as flooring and wall-coverings, roofing membranes, electrical cable insulation, automotive applications, medical tubing and blood-bags.
Phthalate esters are manufactured from alcohols ranging from methanol and ethanol (C1/C2) up to iso-tridecanol (C13), either as a straight chain or with some branching. They are divided into two distinct groups, with very different applications, toxicological properties and classification, based on the number of Carbon molecules in their alcohol backbone. High molecular weight (HMW) phthalates, more simply known as high phthalates, include those with 7-13 Carbons in their backbone, which gives them more permanency and durability. Low molecular weight phthalates (LMW), or low phthalates, are those with only 3-7 Carbon molecules in their chemical backbone.
Around 90% of all plasticisers are used in the production of flexible PVC. Phthalates are one of the most versatile types of plasticisers and they are used mainly in PVC. However, Low phthalates BBP, DIBP, DBP are also used in rubber products, paints, printing inks, adhesives and sealants.
In Western Europe, about one million tonnes of phthalates are produced each year. More than 900,000 tonnes are used in the plasticisation of PVC. High phthalates represent around 85% of all the phthalates currently being produced in Western Europe. Currently, the most commonly used high phthalates are diisononyl phthalate (DINP), diisodecyl phthalate (DIDP) and di(2-Propyl Heptyl) phthalate (DPHP).
Low phthalates account for less than 11% of the total production, with di-2ethylhexyl phthalate (DEHP, also known as DOP) being the most commonly used.
Because phthalates are so widely used, they have undergone extensive testing for possible health and environmental effects and are among the most widely researched of all chemical substances. In Europe, the European Commission, the European Chemicals Bureau (ECHA) and EU Member States have undertaken 10-year-long comprehensive scientific assessments of both high and low phthalates under the EU Risk Assessment Regulation.
The amount of phthalates found in a finished product has little to do with potential exposure. There are many misconceptions about phthalates leaching out and easily dispersing from PVC products. This is actually quite a difficult process and would only happen if very abrasive detergents or solvents are used or if the articles are exposed to adverse conditions for an exceptionally long time..
DEHP has been registered under the EU's new Chemicals Legislation REACH and the registration enables the continued manufacturing and use of DEHP. However, because it is classified in as a Substance of Very High Concern (SVHC), its uses beyond January 2015 will eventually need to be authorised.
This is definitely not true. Phthalates do not leach out of water or soda bottles because bottles do not contain any phthalates. Such bottles are made from polyethylene terephthalate, a plastic material also known as PET or polyester. Despite the similarity in name, PET and phthalates are very different.
The European plasticiser industry is very conscious of the genuine public concern which now exists concerning the use of phthalates. The Industry welcomes a responsible public debate, and accepts that it has a responsibility to respond to public concern by ensuring that there is an open exchange of information about the performance of its products. Clearly, if there was evidence that any single product presented a serious risk to human health, the plasticiser industry would have no hesitation in withdrawing it.
The industry is also fully committed to supporting and, where appropriate, commissioning further scientific research about the potential hazards that phthalates may pose to our health and the environment.